GENERAL ISSUES RELATED TO RELIABILITY AND SAFETY OF THE POWER INDUSTRY
Matters are considered of standardization of digital simulator systems for ensuring reliability of service of various power engineering facilities. Definitions are given to such terms as reliability, functioning conditions anf safety.
Industry-specific reference normative documents are presented regulating requirements to technical means for training power engineering personnel. Mandatory minimum requirements and criteria are presented to simulators of operating personnel of power generation enterprises according to the rates established. Existing regulatory technical documents and regulations on requirements to simulators of operating personnel are presented in an overview. Particular emphasis is put on creating technical specifications for certification of applied software tools of simulators of thermal power plants and networks, including compliance with requirements to identification characteristics of software tools, to functional characteristics, to data processing functions, as well as to compatibility and safety, and to user interface.
Of considerable importance is the method of evaluation of the simulator, especially with consideration of today’s information technology requirements. The current state of most of developments in Russia’s simulator-building is considered in details, including: creating electronic lectures on description of technical characteristics of power engineering facilities and processes therein, generalized models of process devices, limited mode models, partial topology models (nodal models), shells for construction of process devices, integrated analysers of electric equipment, analytic software complexes and ACS.
Based on detailed analysis of implementation of applied software tools in the field of simulator-building at power plants and network enterprises of Russia, substantiated conclusions are presented on the software products under consideration, which have positive references from customers and known for various reasons as “simulators”; these, though meeting the requirements stipulated by regulatory documents, do not feature to the full extent the properties necessary for full-fledged training, namely, full-scale applicability, compatibility with all modes and topological adequacy, which largely reduces the efficiency of their application in commercial operation.
DESIGN, RESEARCH, CALCULATIONS
Topical issues of creating test benches for power drive units are considered. The results of testing a hydraulic dynamometer with the aim of clarifying its characteristics are presented. When creating test benches, it is important to choose the right power damping system with its accurate measurement. For these purposes hydraulic dynamometers (HD) are used. The domestic industry has not yet mass-produced them, experimental development is underway. In this regard, it seems appropriate to use imported diesel engines, for example, Japanese-made, of type CFT-9.0 manufactured by Fuchino Co Ltd. This equipment has a commercial preference over other foreign manufacturers. This article discusses the principle of HD operation, its design features, the identified shortcomings and ways to address them, the results of tests of the gas engine on a special bench of JSC «NPO CKTI».
The tests carried out made it possible to verify the operability of the acquired HD, to determine the dependence of the HD power on the rotation frequency, the dependence of the cooling water flow rate on the HD power and the dependence of the HD power on the steam flow rate to the steam turbine drive.
The results obtained indicate that the HD of type CFT-9.0 manufactured by «Fuchino Co Ltd» can be recommended as a hydrodynamic power absorber with its high-precision measurement in a wide range of rotation speed, modes and power consumption up to 8.5 MW.
The stop valve is one of the «critical» elements of the steam turbine installation, the heating conditions of which determine the reliability of the power unit as a whole. The stop valve for cogeneration steam turbines of subcritical parameters of "UTZ" is unified for families
T-110/120-130, T-185/210-130/15, ПT-140/165-30/15, P-100-130/15. The sequence of analysis of the valve design is presented for conditions, where only the static temperature and steam pressure at the inlet to the valve, the steam flow rate at the outlet of it, the restrictions for movement during heating are known. The results of the analysis of calculations of unsteady gas-thermodynamic and stress-strain state of the valve during the heating of the main steam line of the turbine T-110/120-130 from the cold state according to the standard instructions are shown. The calculations were carried out by the finite element method using a three-dimensional geometric model of the valve body with a slit filter. The height of the holes in the slit filter is 3.5 mm. The equations of the Nusselt criterion for the flange, the steam box, the lower half of the steam box and the fairing when using computers with limited computing resources are presented. It is shown that the peak of the maximum stresses occurs at the initial stage of the stop valve warming up on the inner (heated) surface of the stop valve body in the area of the flange and the cover. The maximum equivalent stresses are 300 MPa. The comparison of calculated temperatures and temperatures measured during the start-up at the CHP is presented; the temperature difference does not exceed 5–6%. It is proposed to analyze the stop valve reliability with a sequence given in this article in the design of new stop valves with significant differences from the existing prototypes.
OPERATING EXPERIENCE
Stable and reliable operation of oil-filled electrical equipment at power facilities depends largely on the quality of liquid insulation — transformer oil, which is influenced by environmental and operational factors, as a result of which it is flooded, aging with precipitation and oxidation products, which leads to short circuits and breakdowns. About 85% of transformer failures are due to a violation of the insulation system. To increase the service life of transformer oil, it is traditionally added an antioxidant additive ionol, the drawback of which is its high sensitivity to organosulfur compounds. Improving the quality of transformer oil is possible due to a more effective antioxidant additive. Previous studies have shown the ambiguous effect of organosulfur compounds on the performance of transformer oil. In this regard, as well as taking into account an increase in the production and processing of sulfur and sour crude oils, the effect of individual sulfides of various structural group composition on operational indicators, such as stability indicators against oxidation of the oil fraction, saponification number, ether number, absorbed oxygen amount, and corrosion activity, was studied at operating temperatures and in an electric field of 30 kV/cm.
During the study, it was found that cyclohexyldecylsulfide is the most active inhibitory additive to the oil fraction among individual organosulfur compounds. However, diphenylsulfide and diphenyldisulfide reduce stability against oxidation of the fraction, worsening its quality.
It was established that when aromatic cycles in a sulfide molecule are replaced by cyclohexyl cycles, the inhibitory ability increases, increasing the quality of transformer oil and, accordingly, the reliability of operation of electrical equipment as a whole.
ЮБИЛЕИ, НАГРАЖДЕНИЯ
INFORMATION
ISSN 2542-2057 (Online)