

Method of computer-aided profiling of components of flow passages of centrifugal pumps for fuel and energy complex
https://doi.org/10.24223/1999-5555-2019-12-4-260-267
Abstract
Today, the fuel and energy complex (FEC) is the basis of Russian economy. It includes the most dynamically developing industries, such as petrochemical, oil refining, etc., associated with the production, transportation and processing of various fuels, as well as industries engaged in the production and distribution of electricity: thermal engineering, hydropower engineering and nuclear power engineering. The nomenclature of FEC centrifugal pumps includes a wide list of names: singleand multistage centrifugal pumps of low, medium and high pressure for clean water, water with impurities and various aggressive media [1, 2], pumps for oil production and transportation (trunk, booster, electric centrifugal production pumps, pumps for pumping leaks, etc.) and special pumps used in oil refining (cracking, cantilever chemical, etc.) [3]. The development of technical solutions aimed at improving energy efficiency as well as reliability and durability is one of the trends in the development of centrifugal pumps FEC that are most widely covered in engineering literature [4.9]. Along with this, reducing the complexity and cost of production of these pumps due to the automation of the design process remain just as important. In the given article, questions of development of a method of automated profiling of components of flow passage of centrifugal pumps for needs of FEC are considered. The description of the proposed method and the results of its approbation on the example of profiling of the flow passage of the impeller of the centrifugal cantilever chemical pump AH 12.5/50 are presented. Comparison with other known methods is carried out. The estimation of time costs for design works is carried out. It has been found that the automated profiling of the flow passage of the impeller according to the presented method took 720 times less time than manual profiling using conventional methods.
About the Authors
A. A. VikhlyantsevRussian Federation
str. Krasnokazarmennaya, 14, 111250, Moscow
A. V. Volkov
Russian Federation
str. Krasnokazarmennaya, 14, 111250, Moscow
Yu. V. Yavorovsky
Russian Federation
str. Krasnokazarmennaya, 14, 111250, Moscow
A. A. Druzhinin
Russian Federation
str. Krasnokazarmennaya, 14, 111250, Moscow
References
1. Lokalov G. A., Markovsky V. M. Axial and centrifugal pumps of thermal power stations 2016. (in Russ.)
2. Dmitriev S. M., Zverev D. L., Bykh O. A., Panov Yu. K., Farafonov V. A. Basic equipment of NPP 2015. (in Russ.)
3. Ivanovsky V. N., Darishchev V. I., Sabirov A. A., Kashtanov V. S., Peking S. S. Equipment for oil and gas production 2003. (in Russ.)
4. Bazhaykin S. G., Velizhanin V. S., Mikheev A. S. Experience of using composite materials for the improvement of centrifugal pumps of type CPU. Problems of collection, preparation and transportation of oil and oil products 2017; (4): 186 – 192. (in Russ.)
5. Ivanovsky V. N., Sabirov A. A., Degovtsov A. V., Donskoy Yu. A., Bulat A. V., Zuev A. S., Yakimov S. B. Energy efficiency Issues of electric centrifugal pumps. Equipment and technologies for oil and gas industry 2016; (4): 25 – 30. (in Russ.)
6. Fisenko V. N. Indicators of energy efficiency of a group of submersible centrifugal pumps operating with a variable load profile in water wells. Water Magazine 2017; (9): 24 – 30. (in Russ.)
7. Volkov A. V., Parygin A. G., Vikhlyantsev A. A. Improving the energy efficiency of low-speed low-waste pumps by reducing leaks through slot seals. Hydraulic machines, hydropneumatic drives and hydropneumatic automatics. Current state and prospects of development 2018; 55 – 65. (in Russ.)
8. Ivanovsky V. N., Karelina S. A. On the issue of energy efficiency of electric paddle pumps. Territory "NEFTEGAZ" 2019; (3): 36 – 43. (in Russ.)
9. Smorodova O. V. Increase of energy efficiency of modern pumps. Science alley 2017; 2(8): 26 – 29. (in Russ.)
10. Zharkovskii A. A., Kazakov R. I., Pleshanov V. L., Umov V. A. The TsN CAD system, sub-merged electrocentrifugal pump design, and characteristic forecasting. Chemical and Petroleum Engineering 2001; 37(5): 285 – 289. (in Eng.)
11. Checcucci M., Schneider A., Marconcini M., Rubechini F., Arnone A., De Franco L., Coneri M. A novel approach to parametric design of centrifugal pumps for a wide range of specific speeds. In Proceedings of the 12th International Symposium on Experimental and Computational Aerothermodynamics of Internal Flows 2015. (in Eng.)
12. Chaburko P. S., Lomakin V. O., Kuleshova M. S., Baulin M. N. Optimisation of the flow part of the hermetic pump by a method of LP-tau search. Pumps. Turbines. Systems 2016; (1): 55 – 61. (in Russ.)
13. Troshin G. A., Petrov A. I. Methods of modification of the flow part of oil main pumps of NM type. Engineering Bulletin 2014; (11): 87 – 92. (in Russ.)
14. Lomakin V. O., Shcherbachev P. V., Tarasov O. I., Pokrovsky P. A., Semenov S. E., Petrov A. I. creation of parameterized 3D models of the flow part of centrifugal pumps. Mechanical engineering and computer technology 2012; (4): 1 – 10. (in Russ.)
15. Wu D., Yuan S., Ren Y., Mu J., Yang Y., Liu J. CFD investigation of the influence of volute geometric variations on hydrodynamic characteristics of circulator pump. Chinese Journal of Mechanical Engineering 2016; 29(2): 315 – 324. (in Eng.)
16. Bulygin Yu. A., Ivanov A. V., Galdin D. N. Creation of parametric closed optimization mathematical model of centrifugal pump impeller on ANSYS Workbench platform. Bulletin of Voronezh state technical University 2017; 13(1): 29 – 32. (in Russ.)
17. Chumachenko A. A., Shadricheva M. S. Method of penalty functions. Numerical realization. Science alley 2017; 1(12): 390 – 394. (in Russ.)
18. Vasiliev Yu. S., Zharkovskii A. A. et al. Mechanical engineering 2015. (in Russ.)
19. Dorofeev A. A. Construction of mathematical models using generalized spline functions. New problems of technical Sciences and ways of their solution 2015. (in Russ.)
20. Volkov A. V., Parygin A. G., Vikhlyantsev A. A. The Analysis of perspective directions of perfection of pumping units of petrochemical and oil refining productions. Chemical engineering 2018; (10): 5 – 9. (in Russ.)
Review
For citations:
Vikhlyantsev A.A., Volkov A.V., Yavorovsky Yu.V., Druzhinin A.A. Method of computer-aided profiling of components of flow passages of centrifugal pumps for fuel and energy complex. Safety and Reliability of Power Industry. 2019;12(4):260-267. (In Russ.) https://doi.org/10.24223/1999-5555-2019-12-4-260-267